Tag Archives: Stand Up Pouch with Zipper

Snacks packaging

Choose Package Pouches for Prolonged Shelf Life of Your Snacks

Flexible Packaging Material

When it comes to food & beverage industry, maintaining an extended shelf life of the product without impacting the quality is an important factor to consider. Be it the freshness, aroma, flavour or chemical properties of the product, right packaging is critical to retain it all.

Talking of snacks in specific, top-grade snacks packaging is the key to improved shelf life and reduced inventory spoilage, ensuring fresh products to the end customers and better returns on sales.

Factors That Pose Risk Of Quality Deterioration

Food spoilage is one of the major concerns that most food and beverage brands wish to conquer. It’s a natural process that can occur at any phase of production and distribution resulting in changes in the colour, odour and even flavour. Right handling and storage can play a crucial role in cutting down on the risks of food spoilage.

So, what are various factors that snack industry needs to be cautious about to prevent their products from witnessing quality deterioration?

Rounded up here are some of the main factors that contribute to food spoilage over a period of time:
  • Air
  • Light
  • Infestation
  • Temperature
  • Physical damage

 

Companies often resort to different methods like temperature control, using oxygen absorbers, freezing and vacuum packaging etc to boost the quality shelf life of the product.

Snacks today occupy a major share of the food industry market. Premium quality packaging in the form of spout pouchzipper packs, stand up pouch are taking over the market. However, there are challenges in designing fool-proof snack packs.

The presence of oil or fats in the snacks needs to be controlled or else it could lead to unsightly staining of the package, rancidity, smudging of the printing and not to forget the greasy package feel. The crispiness is another important property that needs special care. When snacks come in contact with moisture or humidity, they tend to lose crispiness. To counter this issue many brands opt for sealed or stand up pouch with zipper

Machinability is an essential component considering the packaging techniques used today. As snack packaging has switched from manual filling into preformed bags to automatic form-fill-seal machines running at fairly high speeds packaging materials must be of a quality that can work efficiently on these machines.

How Pouch Packaging Is Linked To Shelf Life

Pouch packaging extends shelf life by lowering the possibility of food spoilage caused due to different agents. Listed below are some of the ways packaging contributes to improved shelf life:

  • To avoid oxygen interaction with the snack content modified atmosphere packaging can be done. This replaces the oxygen inside the pack with another gas mixture to prevent oxidation and maintain the ideal condition for extended shelf life.
  • Vacuum packaging is another way of prolonging the life of snack items. In this type of packaging, most of the air is pumped off the pack, and then it is sealed to have low oxygen permeability. This is the most suitable option for items that do not need air to stay fresh.
  • For products that need air to remain fresh, a different type of packaging that enables some ventilation is used. For instance, it could be a pack with tiny holes or material that facilitates optimal gas permeability.
  • Many a time snacks or food products get physically damaged during storage. But with good packaging, the spoilage and wastage risks can be kept under check.

 

Emerging trends in the snack food & ready-to-eat food market industry are paving the way for a variety of innovative packaging solutions. However, depending upon the required shelf life and properties of the snack content you need to take your pick!

flexible pouches

Choosing the Best Manufacturer for Flexible Pouches

What is Flexible Pouch Packaging?

flexible pouches

Pouch packaging is a flexible form of packaging made of several layers, such as a barrier film, foil, and in many cases, added fitments such as spout & cap that assist in pouring liquid products. Keeping the needs of the FMCG sector in mind, pouches are designed with the flexibility of sizing options to fit any product.

Packaging pouches come in a variety of forms and styles. The external layer is such that it can be printed with high-impact graphics or can have attached labels for branding purposes. The combination of several tightly placed internal layers increases the shelf-life of food products, keeps them free of bacteria, and even maintains the temperature. Examples include gusseted pouches (side gusset and bottom gusset), three-side seal pouches, pillow pouches, and so on. Here, at DOT Packtech, one of the leading flexible pouch manufacturers in Pune, we often get requirements for different types of pouches depending on specific needs. In this article, we will explore the different types of flexible pouches we offer and help you find the right solution for your needs.

1. Stand Up Pouch (and those with zippers)
As the name suggests, stand-up pouches have a broad base, which enables them to stay erect when placed on an even surface. You may have seen such pouches at grocery stores in the form of ketchup, pickles, dry fruits, beverages, etc. Variations can be added to the top of the pouch where you can either seal the top or add a zipper to it, depending on the purpose.

2. Gusseted Pouches
These pouches have an extra layer called Gusset in order to increase their size and strength. When attached to the side, they are called side gussets and when attached to the bottom, they become bottom gussets. Gusset pouches can again have various types such as :

  • Window-patched Gusset Pouch
  • Besides the entire opaque packaging , there is a small transparent polymer window for viewing the product in this kind of pouches. Window-patched pouches are commonly used in food packaging so that customers can check the content before buying.

  • Spouted Bottom Gusset Pouch
  • This type of pouch has a spouted bottom gusset that helps the package stay in a vertical position on store shelves. Found in resealable options with a lid, it helps to pour out liquids neatly.

  • Standup pouch with zipper
  • Zip lock bottom gusset pouches are the same as the spouted pouches, except with an additional zip lock that allows it to be resealed even after the packaging is opened. The resealable spout provides for a long shelf life and easy storage even after the pouch has been opened. Used for packaging semi-liquid products such as ketchup, sauces, mayonnaise, liquid soaps, or glass-cleaning solutions. 

  • Bottom-side Gusset Pouch
  • These have an extra film sealed to the side or the bottom of the pouch that allows it to expand when it is filled, thereby providing more storage capacity than a flat pouch. The gusset shares the same material as the pouch and is heat-sealed on the sides and the bottom. Once inflated, the pouch can stand on its own.

    How to Choose the Right Manufacturer for Flexible Pouch Packaging

    When choosing a stand-up pouch, or any pouch for that matter, you need to ensure that it is manufactured by a trusted flexible packaging manufacturer. DOT Packtech Industries is one of the leading manufacturers offering flexible packaging solutions and PE cast film. We specialize in healthcare & hygiene industry. We have a broad range of packaging and hygiene materials & systems, specifically suited to your needs with brilliant printing quality. We also have a variety of bags, pouches, and films. Contact us today!
    To know more, contact us!